Direct shift automatic transmission 02e front wheel drive repair group 34. Microsoft powerpoint automatic transmission basics. As will be described in detail at a later point, communication via the can data bus is also vital to actuation of the convertible roof. There is also a multimedia cd available on the direct shift gearbox. I shift transmission labels there are labels with operating information about the i shift transmission located on the drivers side sun visor. This is a demonstration model of volkswagen dsg direct shift gearbox. Free pdf download for thousands of cars and trucks. The dsg is a kind of automated manual gearbox in that it uses the borg warner dualtronic wetclutch and control system. Page 19 5 speed manual gearbox self study programme whilst the directshift gearbox is on a par with vehicles with manual gearbox in terms of uel consumption, the doubleclutch gearbox has succeeded in reducing fuel consumption below that of manual gearboxes by means of. Vw golf repair manual free download automotive handbook. Commonizing or optimizing the main components of the ua80 enables compatibility with a.
Be the first to know and the first to join exclusive betas. Information about rebuild transmission dsg7 dl501 0b5 stronic audi vag dl501\\ 0b5 since 2008 launched 7staged directshift gearbox of dsg7 of longitudinal arrangement with wet type doubleclutch on the audi q5q7, a4 allroad, a5 cabriolet, a6a7 dl501. Synchronization processes, synchronizers, dsg, baulk ring type, analytical design, adams, solid. Volkswagen dsg the intelligent automatic gearbox from volkswagen. Pdf creeping control strategy for direct shift gearbox based on. Volkswagen golf gasoline and diesel engines repair manuals, workshop manuals and service manuals, wiring diagrams, owners manuals free download. Click download to get the full free document, or view any other jetta pdf totally free. Pdf online vw jetta hybrid 20 direct shift gearbox.
Share your stories, offer feedback, and connect with others on the forums. In the bench level test rig, the gearbox will be delivering torque continuously in the driving condition. Replace direct shift gearbox dsg mechatronic j743 6 spd. Six forward gears and one reverse gear normal driving program, d sport shifting program, s selector lever and steering wheel tiptronic switches optional mechatronics integrates electronic and electrohydraulic controls into a. The automatic gearbox dsg is available in the new skoda octavia, designated as direct shift gearbox abbreviated dsg.
An online link is the prerequisite for adapting this. However, the markets in japan and the united states use primarily automatic transmissions. Vag ssp 851403 the 02e direct shift gearbox pdf online. Volkswagen jetta service and repair manuals every manual available online found by our community and shared for free volkswagen jetta 20 hybrid direct shift gearbox repair manual 2016 edition 140 pages. Volkswagen direct shift gearbox dsg transmission youtube. The new eightspeed automatic transmission direct shift8at ua80 is the first automatic transmission to be developed based on the toyota new global architecture tnga design philosophy. Final drive, differential, gears, shafts, controls, housing. Direct shift gearbox wikipedia, the free encyclopedia multipleshaft manual gearbox, the affected vehicles in an attempt to repair the wide recall over problems with the 7speed dsg gearbox other files to download. A preselector or selfchanging gearbox is a type of manual gearbox us. Biao ma, jikai liu, man chen, jianpeng wu, liyong wang, changsong zheng abstract. It is extremely important that this information is read and understood before the vehicle is operated. Direct shift gearbox how is direct shift gearbox abbreviated.
Went to stuart florida vw and a german gentleman named helmutt gave it a clean bill of health so lesson learned do not clear the codes even though i printed and saved to file they may only use 5051 to. Direktschaltgetriebe, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft manual gearbox, in a transaxle design without a. In simple terms, a dsg is two separate manual gearboxes and clutches, contained. Jetta hybrid 20 direct shift gearbox repair manual edition 01.
Six forward gears and one reverse gear normal driving program, d sport shifting program, s selector lever and steering wheel tiptronic switches optional mechatronics integrates electronic and electrohydraulic controls into a single unit, located. In simple terms, a dsg automates two separate manual gearboxes and. Ishift transmission sun visor labels location page 3 tuesday, march 6, 2007 8. The design also allows for it to be fitted in small compact cars and the latest versions have 7 ratios. The new eightspeed automatic transmission direct shift 8at ua80 is the first automatic transmission to be developed based on the toyota new global architecture tnga design philosophy. A direct drive electric shift two speed planetary gearbox using a linear actuator to engage selectively the ring gear either to the housing or to the carrier by means of a synchronizing clutch to provide a low speed mode, a neutral mode, and a high speed mode of operation resulting in significant fuel efficiencies. This page was last edited on 25 december 2017, at 06. Through its cuttingedge technology and advanced electronics the dsg senses how you are driving and so predicts your next gear change every time.
It delivers swift, seamless shifting and increases efficiency. To obtain approval to open and close the roof, diverse pieces of information have to be exchanged between different vehicle systems. Selector lever, direct shift gearbox design, mechatronics module, electrohydraulic control unit, transmission lubrication system, system overview, sensors, actuators, functional diagram, candatabuslinks, diagnostic. After that, the verified heat transfer model and the reasonable friction torque model are employed by the vehicle powertrain model to construct a comprehensive cosimulation model for the direct shift gearbox vehicle, capable of simulating the dynamic responses and predicting the temperature variations of. I shift transmission sun visor labels location page 3 tuesday, march 6, 2007 8.
Self study program 851403 the 02e direct shift gearbox pdf free online. On vehicle, the gearbox will experience driving and coasting. It seeks to combine the advantages of a conventional manual shift with the qualities of a modern automatic transmission by providing different clutches for odd and even speed selector gears. From interactive menus, the subjects selector lever gearbox construction oil lubrication circuit selection actuators can be chosen. Jan 08, 2009 this page was last edited on 25 december 2017, at 06. Click download to get the full free document, or view any other golf pdf totally free. In place of a dry clutch, two wet clutches are used. A planetary gear can provide gear reduction underdrive direct drive, overdrive, or reverse when you hold one part stationary, or lock two parts together. Combining the convenience of an automatic with the precision of a manual, direct shift gearbox is unlike any conventional transmission. Self study program 56 skoda octavia direct shift gearbox. Volkswagen golf 2015, golf variant 2015 repair manual direct shift gearbox find a repair guide.
Direkt, commonly abbreviated to dsg, is an electronically. The gearbox in a wind turbine drive train must increase the rotational speed of the rotor to match that required by the generator. Us20100267508a1 direct drive electric shift two speed. Directshift gearbox 02e eng transmission mechanics vehicles. Files are available under licenses specified on their description page. Commonizing or optimizing the main components of the ua80 enables compatibility with a wide torque range, inclu. Ssp308 direct shift gearbox 02e vw 02e dsg gearbox dq250. Dsg direct shift gearbox owners data base tdiclub forums. This cd allows you to see how individual components work and how they combine with other components for operation of the gearbox. Currently, the world of transmission is dominated in europe by manual gearboxes and in the usa and. The mechatronics control module j743 controls clutch operation and gear selection.
Volkswagen beetle new beetle service repair manuals. This selfstudy programme is designed to help you understand the direct shift gearbox. Creeping control strategy for direct shift gearbox based. Pdf creeping control strategy for direct shift gearbox. Creeping control strategy for direct shift gearbox based on. This formed the framework for volkswagen to combine both transmission concepts into one completely new gearbox generation. Valve bodies control shift timing, shift pressure, gear selection, fluid pressure. Direkt, commonly abbreviated to dsg, is an electronically controlled dualclutch multipleshaft gearbox in a transaxle design, with automatic clutch operation and with fully automatic or semimanual gear selection. The 02e direct shift gearbox design and function selfstudy. The gearbox is validated for the max load condition on the bench level test rig.
This arrangement is also sometimes known as a direct shift gearbox or powershift gearbox. Creeping control strategy for direct shift gearbox based on the investigation of temperature variation of the wet multiplate clutch. Thus, is an expensive heavy box of longitudinal arrangement dl dual\\longitudal on which have notstingy details. Apr 11, 2012 this is a demonstration model of volkswagen dsg direct shift gearbox. Vw jetta hybrid 20 direct shift gearbox repair manual edition 01. Direct shift gear transmission international journal on recent and. Pdf dynamic and analytical analysis of the synchroniser for a. Ishift transmission labels there are labels with operating information about the ishift transmission located on the drivers side sun visor.
What makes the dsg unique is that it has 2 separate gear sets operated by 2 clutches. Automatic transmission basics linnbenton community college. The 02e direct shift gearbox design and function pages 1. Direct shift gearbox design basic concept the direct shift gearbox is basically a manual transmission designed to operate like an automatic transmission. Page 19 5 speed manual gearbox self study programme whilst the direct shift gearbox is on a par with vehicles with manual gearbox in terms of uel consumption, the doubleclutch gearbox has succeeded in reducing fuel consumption below that of manual gearboxes by means of. All 3 basic setting operations need to be completed in the order listed below. Self study program 851403 the 02e direct shift gearbox.
Often the term transmission refers simply to the gearbox that uses gears and gear trains to provide speed and torque conversions from a rotating power source to another device in british english, the term transmission refers to the whole drivetrain, including clutch, gearbox, prop. Proposing an appropriate control strategy is an effective and practical way to address the overheat problems of the wet multiplate clutch in direct shift gearbox under the longtime creeping condition. A transmission is a machine in a power transmission system, which provides controlled application of the power. The direct shift gearbox also offers the option of tiptronic. Automatic transmission basics linnbenton community. The 02e direct shift gearbox design and function published by guset user, 20150720 04. The 02e direct shift gearbox design and function pages 1 50. The first actual dualclutch transmissions were derived from porsche inhouse development for their model 962 racing cars in the 1980s. Directshift gearbox 02e eng free download as pdf file.
Mpm dsg special fluid meets the extreme requirements that the high tec dsg demands. All structured data from the file and property namespaces is available under the creative commons cc0 license. The gearbox input shaft is connected to a sheave and driven by a v belt drive. Directshift gearbox wikipedia, the free encyclopedia multipleshaft manual gearbox, the affected vehicles in an attempt to repair the wide recall over problems with the 7speed dsg gearbox other files to download. The advantages of an automatic gearbox are, for example, a high level of comfort, above all in gear changes, as there is no interruption in tractive power. The 02e direct shift gearbox design and function pages 51. Introductionthe direct shift gearbox has the following features. After that, the verified heat transfer model and the reasonable friction torque model are employed by the vehicle powertrain model to construct a comprehensive cosimulation model for the direct shift gearbox vehicle, capable of simulating the dynamic responses and predicting the temperature variations of two clutches.
How the direct shift gearbox works because it is in effect 2 separate manual gearboxes and clutches in one unit, it is able to shift gear much faster than a standard manual gearbox. Self study program 56 skoda octavia direct shift gearbox dsg pdf free online. Thus, is an expensive heavy box of longitudinal arrangement dl dual\longitudal on which have notstingy details. Self study program 308 direct shift gearbox 02e dsg02e. Jetta hybrid 20 direct shift gearbox repair manual.
Conventional generators for power generation are normally twopole and fourpole machines that rotate at 3000 rpm or 1500 rpm, respectively, when synchronized to a 50 hz grid 3600 rpm and 1800. This cd allows you to see how individual components work and how they combine with ther components for operation of the gearbox. The eos 2006 electrical system design and function. Computer controlled dsg transmission south east london. Both of hese transmissions have benefits and drawbacks. The current transmission market in europe is primarily manual transmissions. Automotive transmission gearbox synchronizer sintered hub. Dsg transmission automatic transmission transmission.
Direct drive, overdrive, or reverse when you hold one part. Volkswagen golf 2015, golf variant 2015 repair manual direct. The defining characteristic of a preselector gearbox is that the manual shift lever is used to preselect the next gear to be used, then a separate control a foot pedal is used to engage this in one single operation, without needing to work a. Dsg is a manual gearbox in which the gearshifts are controlled electronically.